IPC/WHMA-A-620 Class 3 Ready

Custom Complex Multi-Branch Harnesses

Mastering the chaos. We engineer and assemble intricate wiring systems for aerospace, industrial automation, and advanced vehicles.

Complex Multi-Branch Wire Harness

Where Precision Engineering Meets Complexity

Modern systems require a single harness to route power, data, and signals to dozens of points. Cablum Cable transforms a tangled web of potential failures into a streamlined, durable assembly. We combine meticulous hand-assembly with automated precision to create the central nervous system of your product.

Optimized Routing

Each branch is designed with specific length and breakout location. We use 1:1 nailboards to ensure a perfect fit within your chassis every time.

Mixed Technologies

Seamlessly integrating heavy-gauge power lines, shielded data pairs, and micro-coax cables into a single, unified assembly.

100% Point-to-Point Test

With thousands of connection points, we mitigate risk by electrically testing every single node for shorts, opens, or miswires.

Technician working on a nailboard
Manufacturing Process

The Art of the Nailboard

DFM Analysis

Before building, we analyze your drawing for manufacturability, suggesting connector optimizations to reduce cost and failure points.

1:1 Scale Assembly Board

We build a physical blueprint (nailboard) for your harness. Technicians route wires along this guide, guaranteeing dimensional accuracy within millimeters.

Labeling & Identification

Strategic placement of labels and mounting hardware ensures your team can install the harness quickly and correctly.

Tech Specs
Engineering Data
Wire Material Cross-linked PE
Connector Type Original, Equivalent, Mil-Spec, Custom
Environment
High Vibration / Chassis

Engineering Success Stories

Proven solutions from our engineering team.

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Where Complexity is Required

Aerospace
Robotics
EV Chassis
Semiconductor
Rail / Transport

Simplify Your Most Complex Assembly

Partner with Cablum Cable to get reliable, repeatable, and installation-ready assemblies, every time.

Start Your Project