Quality Assurance System

Certified Wire Harness
Quality Control

Cablum applies structured quality management systems to ensure reliable wire harness and cable assembly production. From incoming inspection to final electrical testing, every process is controlled and verified.

Certifications

Certified Manufacturing Standards

Quality systems designed for global OEM requirements.

IATF 16949

Automotive Quality Management System

Supporting automotive wire harness projects with controlled processes, traceability and continuous improvement.

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ISO 9001

Quality Management System

Ensuring consistent manufacturing, process control and customer satisfaction.

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Quality Philosophy

Quality Is Built Into Every Process

At Cablum, quality control is not only a final inspection activity. We integrate preventive quality management throughout the entire manufacturing process, from material selection to production validation.

Process Monitoring

Real-time production monitoring to identify risks early.

Data Control

Inspection records and traceability for customer requirements.

Wire harness quality inspection process
Stage 1

Incoming Quality Control (IQC)

Before production begins, all incoming materials including wires, terminals and connectors undergo inspection to verify compliance with specifications.

  • Supplier material verification
  • Dimensional inspection
  • RoHS / REACH compliance review
Incoming material quality inspection for wire harness manufacturing
Stage 2

In-Process Quality Control (IPQC)

During production, Cablum monitors critical processes to prevent defects before final inspection. Advanced equipment and standardized procedures ensure every harness meets customer requirements.

Critical Process Control

  • Automated crimping parameter monitoring
  • Crimp height measurement
  • Pull force verification
  • Operator process inspection
In process quality control inspection for wire harness assembly
Precision Crimping Control

Reliable Terminal Connections

Crimp quality is one of the most critical factors affecting wire harness reliability. We monitor and verify critical crimp parameters to ensure stable electrical performance.

Crimp Force Monitoring (CFM)

Real-time monitoring detects abnormal force curves caused by missing strands, wrong terminals or process variation.

Crimp Height Inspection

Dimensional verification ensures proper terminal deformation and electrical contact performance.

IPC/WHMA-A-620

Manufacturing processes follow recognized cable and wire harness acceptance requirements.

Stage 3

Final Quality Control (FQC)

Before shipment, every finished harness undergoes final verification. We confirm appearance, electrical performance and assembly accuracy.

Electrical Testing Continuity, short circuit and wiring verification.
Visual Inspection Assembly appearance and connector verification.
Final inspection and electrical testing of cable assembly
Testing Capability

In-House Validation Equipment

Testing capability supports automotive, industrial and high reliability applications.

Electrical Tester

100% continuity, short circuit and wiring checks.

Pull Force Tester

Verifies terminal mechanical strength.

Salt Spray Testing

Corrosion resistance verification.

Flex Testing

Durability evaluation for moving applications.

Automotive Quality System

OEM Documentation & Process Control

For automotive and demanding industrial applications, Cablum supports structured quality documentation to ensure production stability and customer confidence.

APQP

Advanced Product Quality Planning for new project introduction.

PPAP

Production Part Approval Process support for automotive customers.

FMEA

Risk identification and prevention before production.

Control Plan

Defined inspection methods for critical processes.

Wire harness reliability testing equipment
Reliability Validation

Testing Beyond Basic Inspection

For critical applications, quality verification requires more than visual inspection. Cablum evaluates mechanical, electrical and environmental performance to support reliable product operation.

Electrical Performance

Continuity testing, short circuit detection and connection verification.

Mechanical Reliability

Pull force, flexibility and durability testing.

Environmental Testing

Temperature, humidity and corrosion resistance.

Traceability

Production records for customer requirements.

Quality Control FAQ

Cablum operates quality management systems including IATF 16949 and ISO 9001 to support automotive and industrial customers.

Crimp quality is controlled through process monitoring, crimp height verification, pull force testing and production inspection.

Yes. Cablum supports automotive customers with quality documentation requirements including PPAP-related processes.

Partner With A Quality-Focused Manufacturer

Discuss your testing requirements, quality documentation needs and wire harness manufacturing project with our engineering team.