Industrial Automation
Wire Harness Manufacturer
Rugged Connectivity for Industry 4.0. We engineer custom overmolded cable assemblies designed to withstand continuous motion, oil, and vibration. Reliable power & data for robotics and smart factories.
Built for Harsh Environments
In industrial automation, downtime is the enemy. We engineer interconnects using PUR/TPE jackets and custom overmolding to ensure IP67/IP68 protection.
High-Flex Life
Drag chain series validated for 10M+ dynamic flex cycles.
IP67/68 Waterproof
Low-pressure molding (LPM) for hermetic sealing.
Chemical Resistant
Resistant to cutting oils, coolants, and solvents.
Vibration Proof
Secure M12/M8 locking & integrated strain relief.
Industrial Wire Harness Capabilities
Every machine wiring harness is built to your drawing and validated against the electrical and mechanical limits below. Need something outside this range? Ask our engineers.
| Wire Gauge Range | 30–10 AWG (0.05–5.3 mm²) standard; 8 AWG and larger power conductors available on request |
|---|---|
| Rated Voltage | 300 V / 600 V / 1000 V options, matched to wire insulation and application |
| Operating Temperature | −40 °C to +125 °C with standard industrial jackets; up to +200 °C with PTFE insulation |
| Jacket Materials | PVC, PUR, TPE, XLPE, PTFE — including oil-, coolant- and abrasion-resistant grades for machine environments |
| Connector Systems | M8 / M12 circular (A, B, D, X, L, K codings); HARTING Han® heavy-duty rectangular; Phoenix Contact heavy-duty; Molex Mini-Fit, Micro-Fit and KK; JST board-level series |
| Flex Life (Drag Chain Series) | 10 million dynamic flex cycles validated — min. bend radius 5×D, ±90° travel, 1 m/s, 23 °C, with continuous continuity and insulation-resistance monitoring (test methods per IEC 60811 / UL 1581) |
| Workmanship & QMS | IPC/WHMA-A-620 Class 2 / Class 3; manufactured in an IATF 16949 & ISO 9001 certified facility |
| Testing | 100% electrical testing (continuity, polarity, hi-pot), pull-force verification, salt spray, in-house swing/flex life tester |
Machine Wiring Harness Solutions by Equipment Type
From the control cabinet to the moving axis, we build the in-machine wiring harnesses and equipment cable assemblies that keep production lines running.
CNC & Machine Tool Wire Harnesses
Machine tools combine servo power, spindle drives, encoder feedback and dense sensor I/O in an environment soaked in cutting oil and coolant mist. We build control-cabinet-to-axis harnesses with oil-resistant PUR jackets, 360° shielded servo and encoder cables to suppress EMI near VFDs, and M12/M23 circular interconnects that survive continuous vibration on the machine frame.
Packaging & Processing Machinery Harnesses
High line speeds mean sensors, valves and actuators cycle millions of times per year. We supply pre-wired M8/M12 quick-disconnect sensor cabling, valve manifold harnesses and multi-branch equipment wire harnesses that simplify machine assembly and field service — with washdown-rated overmolded sealing where hygiene or moisture is a factor.
Robotics & AGV Wire Harnesses
Multi-axis robots and AGVs subject cables to combined torsion and linear flexing that destroys standard wiring. Our high-flex drag chain harnesses use finely stranded conductors, optimized twist pitches and TPE/PUR jackets, validated on our in-house flex tester. For AGVs we also build battery power harnesses and CAN bus communication assemblies.
Test & Inspection Equipment Cable Assemblies
Measurement and inspection systems demand signal integrity above all. We manufacture low-noise shielded assemblies, precision board-level harnesses using JST and Molex Micro-Fit connectors, and internal wiring harnesses routed for minimal crosstalk — built to IPC/WHMA-A-620 Class 3 workmanship for equipment where a false reading is a field failure.
Industrial Success Stories
Proven reliability in mission-critical automation projects.
High-Flex Robotic Wire Harness Assembly
How a custom overmolded drag chain solution eliminated field failures caused by cable fatigue and extended the robot arm's lifespan by over 300%.
Read Case Study →Featured Industrial Interconnects
Frequently Asked Questions
Engineer Your Next Industrial Project
Send us your BOM or drawing. We specialize in complex, high-mix industrial assemblies with strict testing protocols.