Custom Wire Harness
Solutions & Case Studies
See how we solve complex interconnect challenges for market leaders in Automotive, Robotics, and Medical industries.
High-Voltage Shielding for EV Chargers
The Challenge
A Tier 1 supplier needed a harness to withstand extreme heat and EMI, while meeting strict IATF 16949 standards for a rush launch.
Our Solution
We engineered a double-shielded design with high-temp materials. Prototypes passed validation on the first iteration.
Result: 0% Field Failures & On-Time Launch
High-Flex Cable for Multi-Axis Robots
The Challenge
Premature cable fatigue was causing costly downtime for robotic arms. The client needed a complex multi-branch harness with extreme durability.
Our Solution
We applied DFM analysis to identify stress points and implemented a custom overmolded strain relief with high-flex specialized wire.
Result: Lifespan Increased by 300%
Rapid Prototyping for Medical Devices
The Challenge
A startup needed a partner for high-mix, low-volume assemblies with strict ISO 13485 traceability and a tight launch deadline.
Our Solution
Our flexible production lines and dedicated project management ensured full traceability documentation and rapid turnaround.
Result: Launch Deadline Met 100% On-Time
Frequently Asked Questions
Have a Similar Challenge?
Complex designs and tight deadlines are our specialty. Let our engineering team provide a free DFM review for your next project.