Advanced Wire Harness
Manufacturing Solutions
From engineering review to mass production, Cablum provides custom wire harness and cable assembly solutions with controlled processes, advanced equipment and OEM-focused quality management.
Complete Wire Harness Production Capability
Cablum supports customers from early design validation through prototype, pilot production and scalable manufacturing.
Engineering Review
DFM analysis, drawing review and manufacturing optimization.
Precision Assembly
Wire processing, crimping, assembly and testing.
NPI Support
Prototype builds and new product introduction.
Quality Validation
Electrical testing, inspection and reliability verification.
Design For Manufacturing (DFM)
Our engineering team reviews drawings, BOMs and technical requirements to identify manufacturing risks, cost reduction opportunities and production improvements before tooling.
DFM Review Includes
- Connector selection optimization
- Material and component evaluation
- Tolerance and assembly improvement
- Production cost reduction suggestions
Prototype & NPI Manufacturing Support
Launching a new cable assembly project requires fast response, engineering flexibility and reliable production validation. Cablum supports prototype builds, pilot production and volume ramp-up for OEM customers.
Rapid Prototype
Engineering samples for design verification and testing.
Production Scaling
From small batch to mass production.
From Design Review to Production
Requirement Review
Analyze drawings, specifications and application requirements.
DFM Optimization
Improve manufacturability, cost and reliability.
Prototype Validation
Verify design, assembly process and testing requirements.
Mass Production
Stable process control for production delivery.
Automotive Project Quality Support
For automotive applications, Cablum supports structured project management and quality documentation requirements to help customers achieve successful launches.
- APQP project planning
- PPAP documentation support
- FMEA risk analysis
- Control Plan implementation
Automotive Quality Flow
Complete Project Journey
01
Requirement Review
02
Engineering Analysis
03
Prototype Build
04
Validation Testing
05
Pilot Production
06
Quality Approval
07
Mass Production
08
Global Delivery
Advanced Production Technology
Our manufacturing capabilities combine automation, skilled assembly and inspection technology to deliver reliable cable assembly solutions.
Wire Processing
Automatic cutting, stripping, twisting and terminal preparation for consistent production.
Precision Crimping
Automatic and semi-automatic crimping with controlled parameters and inspection verification.
Overmolding & Protection
Custom molding, strain relief, waterproof protection and mechanical reinforcement.
Ultrasonic Welding
Advanced wire splicing technology for high-current and EV applications.
Precision Terminal Processing
Terminal crimping is one of the most critical processes in wire harness manufacturing. Cablum controls crimp parameters, tooling conditions and inspection requirements to ensure stable electrical connections.
- Crimp height verification
- Pull force testing
- Crimp force monitoring
- Production traceability
High Reliability Connection Technology
For demanding applications such as EV battery systems, Cablum provides advanced connection solutions including ultrasonic welding and customized cable processing.
EV Applications
High-current cable solutions for modern electric vehicles.
Industrial Systems
Reliable connections for automation equipment.
In-House Validation Laboratory
Testing capability supports reliable production for automotive, industrial and electronic applications.
Electrical Testing
Continuity, short circuit, wiring verification and electrical performance checks.
Mechanical Testing
Pull force testing, connector verification and durability evaluation.
Environmental Testing
Material evaluation, temperature resistance and corrosion testing.
See Our Manufacturing Process
Take a closer look at our production environment, equipment and quality control process.
Solutions Across Multiple Industries
Our cable assembly solutions support automotive, EV, industrial automation, medical equipment and energy applications.
Automotive & EV
Battery harness, high-voltage cables, BMS connections and vehicle wiring systems.
Explore Automotive Solutions →Industrial Automation
Robotic cable assemblies, control system wiring and flexible harness solutions.
Explore Industrial Solutions →Medical Equipment
High reliability cable assemblies for precision electronic equipment.
Explore Medical Solutions →Energy Systems
Power connection solutions for renewable energy and electrical systems.
Explore Energy Solutions →Why Choose Cablum
Engineering Partnership
More than manufacturing, we support customers with design optimization and process improvement.
Manufacturing Capability
Advanced equipment, experienced technicians and controlled processes.
Global Supply Support
Flexible production support from prototype to mass production.
Ready to Develop Your Cable Assembly Project?
Share your drawings, BOM or technical requirements. Our engineering team will review your project and provide a manufacturing solution.