Rated up to 1500V DC

Custom High-Voltage (HV) Harnesses

Engineered for the electrification era. We manufacture shielded, touch-safe high-power interconnects for EV powertrains and energy storage systems.

Orange High Voltage EV Cable

Delivering High Power, Safely

In high-voltage applications, there is no margin for error. Cablum Cable specializes in HV interconnects that prioritize safety and reliability.

Safety is our priority. Our production strictly follows Quality Testing standards to ensure zero defects. Every high-voltage harness undergoes 100% electrical testing in our lab before shipment.

Enhanced Safety

Featuring High-Voltage Interlock Loop (HVIL) technology and touch-safe connectors (IP2XB) to protect operators and technicians from electric shock.

Superior EMI Shielding

High-voltage switching creates massive noise. Our multi-layer shielding prevents this noise from interfering with sensitive BMS and control electronics.

Thermal Management

Using XLPE or Silicone insulation rated for 125°C to 150°C, ensuring the cable handles high current loads without overheating.

Cross-section of Shielded HV Cable
Engineering Deep Dive

Inside the Orange Cable

XLPE Insulation

Cross-linked Polyethylene provides superior dielectric strength and heat resistance compared to standard PVC, essential for 800V+ systems.

Braided Shielding

A high-coverage tinned copper braid acts as a Faraday cage, containing electromagnetic noise within the cable.

HVIL Integration

Small signal wires integrated into the connector detect if the cable is disconnected, instantly shutting down the high-voltage supply.

Tech Specs
Engineering Data
Wire Material Cross-linked PE
Connector Type Mil-Spec, Custom
Environment
High Voltage (800V+) / EV

Engineering Success Stories

Proven solutions from our engineering team.

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Powering the Future

EV Powertrain
Battery Packs
Fast Charging
Energy Storage
E-Mobility

Safety is Paramount

Don't risk your reputation. Partner with certified HV experts for your next electrification project.

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