New Energy Cable Assembly
& Battery Harness Solutions
Cablum provides custom cable assemblies, BESS battery harnesses, EV charging cable assemblies, solar connector cables and high-voltage interconnect solutions for renewable energy, energy storage and power electronics applications.
Designed For Power, Heat & Outdoor Reliability Requirements
New energy systems require cable assemblies that can support stable power transmission, high-current connections, outdoor exposure and long-term operation. Cablum supports engineering teams with custom cable assembly manufacturing based on drawings, BOM files and application requirements.
High-Voltage Applications
Cable assembly options for battery, inverter and power systems.
Outdoor Environment
Material options for UV, temperature and weather exposure.
Thermal Stress
Cable structure and conductor selection for demanding current loads.
Stable Connections
Connector integration, strain relief and inspection support.
Cable Assembly Solutions For Energy Systems
From battery pack harnesses to solar connector cables, Cablum provides customized interconnect solutions for power electronics and renewable energy systems.
BESS Battery Harness
Battery energy storage cable assemblies for battery modules, racks and control systems.
- Battery module connection
- BMS sensing harness
- Power and signal integration
Solar Connector Cable
Customized solar connector cable assemblies for PV and renewable energy applications.
- PV cable options
- MC4-compatible connector options
- Outdoor material selection
EV Charging Cable Assembly
Custom cable assemblies for EV charging piles, power modules and charging systems.
- High-current cable options
- Connector integration
- Overmolding and protection
Inverter Power Cable
Power cable assemblies for inverters, converters and energy management systems.
- Customer-specified wire gauge
- Lug and terminal options
- Electrical testing support
Designed Around Customer-Specified Requirements
New energy projects often require specific cable materials, wire gauges, connector systems and protection designs. Cablum manufactures cable assemblies according to customer drawings, BOM files and application requirements.
Cable Materials
XLPE, XLPO, TPE, silicone and other material options based on project requirements.
Connector Options
Customer-specified PV connectors, charging connectors, terminals and lugs.
Protection Design
Overmolding, sealing, strain relief, sleeving and cable protection options.
Power Applications
Options for battery systems, inverters, converters and power modules.
Supporting Reliable Power Interconnection
High-voltage and high-current cable assemblies require careful design of conductor size, insulation structure, terminal connection and mechanical protection.
Wire Gauge Selection
Conductor size selected according to current, voltage drop and application requirements.
Terminal & Lug Assembly
Crimping, lug connection and terminal assembly based on customer specifications.
Insulation & Protection
Material and protection options for outdoor or demanding environments.
Inspection Support
Visual inspection, continuity testing and customer-specific checks.
Process Control From Prototype To Production
Cablum supports new energy cable assembly projects from engineering samples to production. Each assembly is produced according to customer specifications and verified through inspection and testing.
- Wire cutting, stripping and preparation
- Terminal crimping and lug assembly
- Connector integration and overmolding options
- Continuity testing and final inspection
General Cable Assembly Options
Final materials, standards and specifications are selected according to customer requirements.
| Item | Available Options |
|---|---|
| Applications | BESS battery systems, PV systems, inverters, converters, EV charging systems, power modules |
| Cable Types | Power cable, battery harness, BMS sensing harness, solar connector cable, high-voltage cable assembly |
| Materials | XLPE, XLPO, TPE, silicone and customer-specified cable materials |
| Connector Options | Customer-specified PV connectors, charging connectors, terminals, lugs and power connectors |
| Protection Options | Overmolding, sealing, heat shrink, sleeving, strain relief and cable protection |
| Testing | Visual inspection, continuity testing, pull force verification and customer-specific inspection requirements |
Automotive & Industrial Experience Applied To Energy Systems
New energy cable assemblies often combine automotive-style quality expectations with industrial environmental requirements. Cablum applies its experience in EV, battery, industrial and power interconnect projects to support energy applications.
Where New Energy Cable Assemblies Are Used
Custom cable assemblies can be engineered for different energy systems, power modules and equipment designs according to project requirements.
Battery Energy Storage
Cable assemblies for battery modules, BMS sensing, rack wiring and energy storage systems.
Solar PV Systems
Connector cable assemblies and outdoor cable options for photovoltaic system applications.
EV Charging Systems
Custom power cable assemblies for charging piles, power modules and related equipment.
Inverters & Converters
Power and signal cable assemblies for inverters, converters and energy management electronics.
See Our Cable Assembly Process
Watch our wire processing, crimping, connector assembly, overmolding, testing and inspection workflow.
New Energy Cable Assembly FAQ
Need A Custom New Energy Cable Assembly?
Send us your drawing, BOM, sample or application requirements. Our engineering team will review your new energy project and recommend a suitable cable assembly solution.