IP67 / IP68 Rated Solutions

Custom Overmolded Cable Assemblies

The ultimate in strain relief and environmental sealing. Integrated, seamless protection for your most critical connections.

Custom Overmolded Connector

Why Standard Backshells Fail

Standard cable assemblies often fail at their most vulnerable point: the junction between the cable and the connector. Cablum Cable solves this by injecting molten thermoplastic around the connection, creating a single, seamless unit. This provides 360-degree sealing against dust and moisture while delivering unmatched strain relief.

Superior Strain Relief

Distributes stress from flexing over a wider area, increasing flex life by 10x compared to standard heat shrink solutions.

IP67 / IP68 Sealing

A watertight and dust-tight seal essential for outdoor, medical, and washdown environments. No gaps for water to enter.

Impact Resistance

Encapsulated design protects sensitive solder joints from vibration, abrasion, and physical impact in rugged applications.

Cable Overmolding Process
Engineering Process

From Tooling to Termination

01
Design & Tooling

We design a custom steel mold (tooling) to match your specific connector shape and logo requirements.

02
Precision Termination

Wires are crimped or soldered and placed into the mold. High-precision placement is key to prevent shorts.

03
Injection & Curing

Molten thermoplastic (PVC/TPE) is injected at low pressure to encapsulate the joint without damaging components.

Tech Specs
Engineering Data
Wire Material Silicone
Connector Type Custom
Environment
IP67 Waterproof / Rugged

Engineering Success Stories

Proven solutions from our engineering team.

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Common Applications

Medical Probes
Robotics
Marine / GPS
Heavy Duty
Agriculture

Custom Molds. Seamless Results.

Upgrade from fragile backshells to rugged overmolded assemblies. Let's discuss your tooling needs.

Request Tooling Quote