Custom Wire Harness Solutions & Case Studies

Discover how we solve complex interconnect challenges for market leaders.

Wire Harness Solutions for the Automotive Industry | Quality & Engineering

The Challenge:

A Tier 1 supplier of EV charging systems required a high-voltage harness that could withstand extreme temperatures and provide superior EMI shielding, all while meeting strict IATF 16949 production standards for their time-sensitive product launch.

Our Solution:

Our engineering team collaborated with the client, recommending a specific combination of high-temperature resistant materials and a double-layered shielding design. We provided rapid prototypes that passed all validation tests on the first iteration.

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Wire Harness Solutions for Industrial & Robotics

Industrial and Automation Cable Assembly Solution

The Challenge:

An industrial robotics manufacturer was experiencing costly, premature failures in their multi-axis robot arms due to cable fatigue. They needed a complex, multi-branch harness with an exceptionally high-flex life to eliminate field failures.

Our Solution:

Through DFM analysis, we identified the key stress points. We proposed using a specialized high-flex cable and redesigned the strain relief with a custom overmolded solution. The new assembly extended the product's operational lifespan by over 300%.

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Wire Harness Solutions for Electronics & Consumer Products

The Challenge:

A medical device startup needed a reliable partner for small-batch, high-mix cable assemblies for their first product. They required quick-turn prototypes, full material traceability, and a supplier who could scale with them while adhering to strict ISO 13485 guidelines.

Our Solution:

We assigned a dedicated project manager to ensure seamless communication. Our flexible production lines were perfectly suited for their low-volume, high-mix needs. By providing high-quality, fully-documented assemblies on time, we helped them meet their critical product launch deadline.

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