MATERIAL & COMPONENT REVIEW

Wire Harness Materials & Components

Cablum reviews wire harness connectors, terminals, seals, wire, cable, sleeving and protection materials against customer drawings and BOM requirements. Original-brand or approved alternative components are considered according to the customer-approved part number, availability, traceability and validation requirements.

Wire harness connectors, terminals, cable and protective materials for OEM assemblies

Wire Harness Connector Options

Connector series, terminals, seals and tooling requirements are confirmed from the drawing, approved part number and project specification before production.

TE Connectivity

AMP, Deutsch, MATE-N-LOK

Molex

Micro-Fit, Mini-Fit, PicoBlade

JST

PH, XH, VH, GH Series

Amphenol

Industrial & Aerospace

Hirose (HRS)

High-speed Board-to-Wire

Delphi / Aptiv

Automotive Connectors

Approved Alternatives

Subject to customer approval

Wire & Cable Selection

Wire and cable options are reviewed for conductor size, insulation, temperature, voltage, flexibility, shielding and environmental requirements. Applicable approvals are confirmed by manufacturer part number and project specification.

  • PVC Hook-up Wire: General equipment wiring where specified
  • Teflon / PTFE: Higher-temperature or chemical-resistance requirements
  • Silicone: Flexible routing and temperature requirements
  • Ribbon Cable: IDC flat cables for electronics
  • Shielded Cable: Multi-core shielded for signal integrity
Wire and cable materials for custom wire harness manufacturing
BOM & TRACEABILITY REVIEW

Component Selection Starts With Controlled Requirements

A connector name or material family alone is not enough to release a build. The drawing and BOM should define the approved manufacturer, part number, wire specification, applicable documentation and any permitted substitution process.

Our team can review these inputs during engineering and prototyping, then align incoming and production checks with the agreed quality-testing scope.

See Wire Harness BOM Requirements
Chinese engineer verifying wire harness connector part numbers and BOM requirements
Original TE Connectivity and Molex connectors for wire harness assemblies

Specified Components

Where the BOM specifies a manufacturer and part number, purchasing and production follow the customer-approved requirement and agreed traceability scope.

  • ✔ Approved manufacturer and part number
  • ✔ Lot or supplier documentation where required
  • ✔ Incoming verification against purchase requirements
Cost-effective equivalent connectors for custom cable assemblies to reduce BOM cost

Approved Alternative Components

Alternative connectors or materials are considered only when permitted by the customer. Fit, interface, material and performance requirements should be reviewed before approval.

  • ✔ No substitution without customer approval
  • ✔ Compatibility and validation requirements documented
  • ✔ Availability and cost reviewed project by project

Need a BOM Analysis?

Send your component list and approved sourcing requirements. We will review specified parts and any customer-permitted alternatives for the project.

Upload BOM for Quote