Industrial Automation
Cable Assembly & Wire Harness Solutions
Cablum designs and manufactures custom industrial cable assemblies, robotic wire harnesses, drag chain cables and high-flex solutions for demanding automation environments.
Built For Continuous Motion & Harsh Environments
Industrial automation systems require cables that can withstand repeated movement, mechanical stress, oil exposure and demanding operating conditions.
High Flex Life
Designed for continuous bending and robotic movement.
Harsh Environment
Resistance against oil, dust and moisture.
Dynamic Applications
Robots, CNC machines and automation equipment.
Reliable Connections
Stable electrical performance under vibration.
Custom Cable Solutions For Automation Systems
From robotic cable assemblies to industrial sensor connections, Cablum provides engineered solutions for automation equipment manufacturers.
Robotic Cable Assembly
High-flex cable solutions for multi-axis robot applications.
Request Solution →Drag Chain Harness
Engineered for repeated motion, flex cycles and machine automation.
Sensor Cable Assembly
M8, M12, M23 sensor cables for industrial equipment.
Overmolded Cable
Custom strain relief and IP67/IP68 protection.
Designed For Demanding Automation Applications
Our engineering team evaluates cable structure, material selection, routing requirements and mechanical stress points before production.
DFM Review
Identify potential manufacturing risks before tooling and production.
- Cable routing analysis
- Connector selection
- Assembly optimization
Material Engineering
Select suitable jacket materials for motion, temperature and environmental requirements.
- PUR jacket
- TPE materials
- Fine stranded conductors
Custom Assembly Design
Customized harness structures for robots, machines and automation systems.
- Multi-branch harness
- Strain relief design
- Overmold solutions
Built To Survive Continuous Motion
Industrial robotic cables experience millions of movement cycles. Our designs focus on conductor flexibility, jacket durability and optimized mechanical stress distribution.
PUR / TPE Jacket
Flexible materials for dynamic applications.
Fine Stranded Copper
Improved bending performance and durability.
Flex Testing
Validation under repeated movement.
Strain Relief
Reduce stress at connector points.
Enhanced Protection For Industrial Connectors
Custom overmolding provides additional mechanical protection, strain relief and environmental sealing for industrial cable assemblies.
IP67/IP68 Protection
Strain Relief
Industrial Durability
From Engineering Sample To Production
01
Wire Processing
Cutting, stripping and preparation.
02
Crimping
Controlled terminal connection and inspection.
03
Assembly
Harness routing and overmolding.
04
Testing
Electrical testing and final inspection.
High-Flex Robotic Harness Case Study
A robotics OEM needed a more durable cable solution for repeated multi-axis motion. Cablum developed a high-flex, overmolded harness solution to improve reliability in dynamic applications.
Challenge
Cable fatigue from repeated robot arm movement caused downtime and maintenance issues.
Engineering Review
Our team analyzed routing, bending points, material requirements and connector stress areas.
Solution
High-flex PUR/TPE cable structure with overmolded strain relief for industrial connectors.
Result
The revised assembly significantly improved service life and reduced cable-related failures.
What Made The Difference?
- High-flex jacket material selection
- Fine stranded copper conductor design
- Custom overmolded strain relief
- Flex-life and electrical validation
- Controlled production process
See Our Industrial Cable Manufacturing Process
Watch our wire processing, crimping, overmolding, testing and quality control workflow.
Industrial Cable Assembly FAQ
Need A Custom Industrial Cable Solution?
Send us your drawing, BOM, sample or application requirements. Our engineering team will review your automation project and recommend a reliable cable assembly solution.